A wheel balancing machine
is a measuring tool used for balancing rotating machine parts such as
rotors for electric motors, fans, turbines, disc drives, propellers and
pumps. The machine usually consists of rigid pedestals, with suspension
and bearings on top. The unit under check is placed on the bearings and
is rotated either with a belt, air, or end-drive. As the part is
rotated, the vibration in the suspension is detected with sensors and
that information is used to choose the amount of unbalance in the part.
Along with phase information, the machine can choose how much and where
to add weights to balance the part.
There are main types of balancing machines,
hard bearing and soft bearing. The difference between them, however, is
in the suspension and not the bearings. In a hard bearing machine,
balancing is done at a frequency lower than the resonance frequency of
the suspension. In a soft bearing machine, balancing is done at a
frequency higher than the resonance frequency of the suspension. Both
types of machines have various advantages and disadvantages. A hard
bearing machine is usually more flexible and can handle pieces with
greatly varying weights, because hard bearing machines are measuring
centrifugal forces and need only a one-time calibration. Only five
geometric dimensions must be fed in to the measuring unit and the
machine is prepared for use. Therefore it works well for low and middle
size volume production and in repair workshops. A soft bearing machine
is not so flexible in respect of amount of rotor weight to be balanced.
The preparation of a soft bearing machine for individual rotor types is
more time consuming, because it’s to be calibrated for every individual
part. It is suitable for high production volume and high precision
balancing tasks. Hard- and soft bearing machines can be automated to
remove weight automatically e.g. by drilling or milling, but hard
bearing machines are more robust. Both machine principles can be
integrated in a production line and loaded by a robot arm or gantry,
requiring small human control. Soft bearing machines are also usually
more expensive because of the higher complexity in the design and
manufacturing.
Auto wheel balancer is
one type of the balancing machine. If you are looking for cheap but
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